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XD4 & XD4CH SERIES
Extreme Series 4FL VP-VH Heavy Roughing RampMill
catagoryImagePATENT PENDING
     The XD4 has an improved Variable Pitch/Variable Helix design which eliminates the harmonics that cause vibration and chatter, and also has the Patent Pending RampMill end for increased Ramping ability. As a result, it can be used with Controlled Engagement toolpaths, as well as for everything from full slotting, to light and heavy roughing. By ramping at 5-9 times greater angles than an endmill, the RampMill can enter material by helically ramping holes nearly as fast as they can be drilled. In conjunction with a controlled engagement toolpath and trochoidal paths, it achieves the highest Material Removal Rate (MRR) possible by a solid carbide tool and the Patent Pending coolant hole extends tool life exponentially. By making entry into the middle of the pocket, retract cutter path (air time) is greatly reduced and peak MRR is achieved, drastically reducing cycle times.
  • Combination Of The Improved Variable Pitch/Helix Rougher And The RampMill Design.
  • Eliminates Chatter And Ramps At 5-9 Times Greater Angles Than An Endmill.
  • Outperforms All Other Tools In The New Controlled Engagement Toolpaths.
  • Large Number Of Patent Pending Features All Engineered Specifically For Controlled Engagement Toolpaths.
  • RampMill End Geometry Allows For Ramping At 5-8 Degrees In Steels, Stainless Steels, And Exotics.
  • Core Designed For Optimum Strength To Handle The Highest Tool Loads.
  • Truncated Radius Adds Corner Strength While Avoiding The Wear Points Of A traditional Radius.
  • Center Coolant Hole Delivers Coolant Or Air To Blast Chips Away, Eliminating Re-Cutting And Skyrocketing Tool Life.
Image 4
How To Build Your 16 Digit Part Number
First6 Middle6 End Geo Coolant Hole Coating = Part # to Order
XD0375 48I001 T6 0 M XD037548I001T60M
Image 5

First 6 Middle 6   End Geometry Pick 1 Pick 1
GEO FL,LOC,   Stk/Std Roughing
*T.Rad
Coolant Hole Coating
& DIA# & LBS# DIA FL# LOC LBS OAL None Center MDC
XD0375 48I001 0.375 4 0.500 0 2.000 T6

(.030)
0 C M
4BU003 0.375 4 0.750 0 2.500
4CA003 0.375 4 0.875 0 2.500
4CS005 0.375 4 1.000 0 3.000
4DG005 0.375 4 1.250 0 3.000
4E6007 0.375 4 1.500 0 3.500
4EW007 0.375 4 1.750 0 3.500
4FK009 0.375 4 2.000 0 4.000
4GS009 0.375 4 2.500 0 4.000
XD0437 48I004 0.437 4 0.500 0 2.750 TC

(.060)
0 C M
4A6004 0.437 4 0.625 0 2.750
4CA004 0.437 4 0.875 0 2.750
4CS004 0.437 4 1.000 0 2.750
4DG004 0.437 4 1.250 0 2.750
4E6007 0.437 4 1.500 0 3.500
4EW009 0.437 4 1.750 0 4.000
4FK009 0.437 4 2.000 0 4.000
4HY00E 0.437 4 3.000 0 5.000
XD0500 4A6003 0.500 4 0.625 0 2.500 TC

(.060)
0 C M
4CS005 0.500 4 1.000 0 3.000
4DG005 0.500 4 1.250 0 3.000
4E6007 0.500 4 1.500 0 3.500
4EW009 0.500 4 1.750 0 4.000
4FK009 0.500 4 2.000 0 4.000
4G6009 0.500 4 2.250 0 4.000
4GS00E 0.500 4 2.500 0 5.000
4HY00E 0.500 4 3.000 0 5.000
XD0625 4BU005 0.625 4 0.750 0 3.000 TC

(.060)
0 C M
4DG007 0.625 4 1.250 0 3.500
4EI007 0.625 4 1.625 0 3.500
4FK009 0.625 4 2.000 0 4.000
4G600B 0.625 4 2.250 0 4.500
4GS00E 0.625 4 2.500 0 5.000
4HY00E 0.625 4 3.000 0 5.000
4II00G 0.625 4 3.250 0 5.500
XD0750 4BU005 0.750 4 0.750 0 3.000 TC

(.060)
0 C M
4CS007 0.750 4 1.000 0 3.500
4DG007 0.750 4 1.250 0 3.500
4E6007 0.750 4 1.500 0 3.500
4EW009 0.750 4 1.750 0 4.000
4G600B 0.750 4 2.250 0 4.500
4GS00E 0.750 4 2.500 0 5.000
4HC00E 0.750 4 2.750 0 5.000
4HY00E 0.750 4 3.000 0 5.000
4II00G 0.750 4 3.250 0 5.500
4J400I 0.750 4 3.500 0 6.000
4KA00I 0.750 4 4.000 0 6.000
4LG00L 0.750 4 4.500 0 7.000
* These tools are stocked with a patent pending truncated roughing radius, which is not suitable for finished radius tolerances.